I've been working on some 3D printed frame designs recently, and this is one I came up with for a 3in toothpick build.
My main goal with this frame was to keep the stack mounting separate from the canopy mounting, while trying to keep the weight reasonable. I also wanted to have a place in the canopy to mount a receiver. Lots of canopies don't have a good spot to mount it.
Even though the frame is printed with CF Nylon, the weight comes in at ~22g with the canopy. I think I could save a few grams by reducing the arm thickness. It's very strong and rigid, and the build is pretty light, so it would probably be fine being thinner.
What I learned along the way: With 3d printed designs, you're not going to get close to the rigidity of frames cut from CF sheets by designing a frame in the same way (flat). You have to make use of the flexibility in vertical space that 3d printing offers. This also allows you to come up with interesting ways to mount components where they can be protected by the frame. The biggest issue here is: If you mount the FC inside the frame like I did, it makes it harder to make a frame that can use FCs where the USB port is on the side, because the frame will often get in the way where you can't use the port while the FC is installed (much like a whoop frame)
Build options:
I wanted a HD toothpick to fly around the back yard. I also wanted low amp draw so I could use two 1s batteries from my whoop which have bt2.0 connectors . So the build I've gone with is 2s, 1202.5 8000kv motors, and using HDZero. I have also flown it with a naked vista using a linear antenna, which added 6g to the build. I don't have the walksnail system, but I did design the canopy so that it should fit it based on measurements I've found. I imagine it would work pretty well on 3s.
Info about the Frame:
Info about 2s HDZero build:
Note: I also included a couple photos of a build with the 1303.5 motors and naked vista that I tried just to show how the vista fits. These are the photos with the blue and orange pyrodrone motors
I'm working on a version that should keep the props out of view. I'd also like to make a 4in version.
If anyone is interested in this frame, let me know.
Flight Controller |
DarwinFPV 15A 1-3s F411 Ultralight/Whoop AIO
(11 builds)
Pyrodrone.com
|
$29.99 |
Motors |
4 x Hyperlite 1303.5 FPV Micro Drone Motor - 5022KV
Pyrodrone.com
|
$51.96 |
Motors |
4 x HGLRC AEOLUS 1202.5 Brushless Motor (5600/8000/11600KV)
(10 builds)
Hglrc.com
|
$47.96 |
Propellers |
GEMFAN 3018 PROPS - (4CW + 4CCW)
(38 builds)
Pyrodrone.com
|
$3.99 |
FPV Transmitter |
HDZero Whoop Lite Bundle By Divimath
(6 builds)
Pyrodrone.com
|
$99.99 |
FPV Transmitter |
Caddx Nebula Pro Nano HD Vista Kit for DJI
(14 builds)
Pyrodrone.com
|
$164.99 |
Receiver |
Happymodel 2.4g ExpressLRS EP2 RX Receiver module
(69 builds)
Pyrodrone.com
|
$13.49 |
Batteries |
Tattu R-Line 550mAh 7.4V 95C 2S1P Lipo Battery Pack with XT30 Plug
(17 builds)
Pyrodrone.com
|
$8.99 |
Batteries |
Tattu R-Line 500mAh 1S 95C
(6 builds)
Rotorama.com
|
$7.26 |
Batteries |
Tattu R-Line 550mAh 11.1V 95C 3S1P Lipo Battery Pack with XT30 Plug
(14 builds)
Pyrodrone.com
|
$13.99 |
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I also put in a couple of pictures of a build I did with the 1303.5 motors and a naked vista to show how the vista fits. These are the pictures with the blue and orange pyrodrone motors.